Waste-to-Fuel & Hydrogen Burners — Scalable Industrial Solutions

Continuous, automated Green Reverse Pyrolysis converting MSW, plastics and tyre waste into Euro IV–grade fuels, hydrogen, and construction-grade by-products — with emissions control and safety systems.

Quick overview

Primary output:
Gasoline, diesel (EURO IV/BS IV) & hydrogen
Feedstock:
MSW organics, non-PVC plastics, tyres, oils
Compliance & safety:
Emission scrubbing, anti-backfire, automatic shutdown, overheat warning, centralized monitoring

Green Reverse Pyrolysis — Overview

An advanced continuous system for solid waste elimination and energy recovery. The line operates at normal pressure with automatic decompression, anti-backfire and overheat protection. Fugitive emissions are monitored to ensure compliance with local and international standards.

Green Reverse Technology Continuous Process (Advanced Pyrolysis System)

The Green Reverse Technology Continuous Process is an advanced and patented pyrolysis-based waste-to-fuel system designed for processing solid waste plastics (excluding PVC) and used tyres. This system employs a special eco-friendly catalyst and a low-temperature catalytic cracking reverse process to convert waste feedstock into high-quality outputs that meet Euro IV fuel standards.

Advantages

  • Gas leak detectors and automatic shutdown on alarm
  • Anti-backfire and decompression devices
  • Low-temperature catalytic cracking to reduce unburnt organics
  • Continuous, non-stop processing with high conversion efficiency
  • Environmentally compliant, zero-smoke, and zero-leakage operation
  • Safer, cleaner, and more cost-effective than traditional pyrolysis technologies
Process flow diagram
Simplified flow of SALTECH's waste-to-fuel pyrolysis system — illustrative only.

Eco-Friendly Emission Control

A reversed smoke cleaning system with strong adsorption capacity effectively removes pollutants such as H₂S, CO, CO₂, SO₂, SO₃, NO, NO₂, CS₂, NH₃, and other organic compounds and solid particulates. Emissions comply with stringent standards in developed countries.

Efficient Reverse Catalytic Cracking

The low-temperature reverse cracking process ensures complete decomposition of raw materials with no smoke, odour, or leakage, guaranteeing airtight and clean operation.

Raw materials

Accepted: MSW organics, non-hazardous plastics (except PVC), tyre waste, engine/cooking oil.

Medical waste: Capability to treat certain medical waste streams without preliminary sterilisation — subject to local regulation.

Mixed municipal solid waste
Plastic and tyre waste
Used oil and medical waste

How to Build Green Environment

Supporting WASTE MANAGEMENT with an advanced option

REDUCE >>>> ELIMINATE >>>> FUEL ENERGY RECOVERY

SALTECH Group maximizes recovery and moves materials to their highest and best use. We design systems capable of significant recovery that would otherwise go to landfill — covering front-end mixed solid waste processing through to back-end segregation to optimize value.

Waste management hierarchy illustration

End Product Fuels & By-Products

SALTECH Group produces gasoline, diesel (EURO IV / BS IV compliant) and hydrogen gas suitable for power generation, industrial heating and construction equipment. Fuels can be blended for transport use and boilers.

By-products

Asphalt / bitumen and wax-like modifiers suitable for road surfacing and waterproofing; can be blended to reduce virgin binder use.

Competitive Pricing High Local Demand Heat Reuse Efficiency

End fuel quality — comparison

Distillate from existing technology plant - sample 1 Distillate from existing technology plant - sample 2
Distillated diesel — existing technology (Traditional)
Distillate from SALTECH plant (EURO IV)
Distillated diesel — SALTECH (EURO IV)

Green Hydrogen generator & burner system

Overview

This section outlines hydrogen energy concepts including water-fuel plasma generation for on-site hydrogen production. Note: performance figures below are vendor claims and must be validated for each configuration.

  • Water sources: seawater, rainwater, treated sewage
  • Instant dissociation into hydrogen & oxygen plasma (illustrative)
  • Operational ranges claimed: 499–999 °C, 0.19–0.39 MPa

Applications

  • Power generation
  • Steel & metallurgical processes
  • Large boilers & industrial heating
Note: Selected performance figures are vendor claims; testing and certification are recommended before deployment.

Process flow (illustrative)

Illustrative process flow — not a P&ID. For technical design and certification please contact SALTECH.

Contact & Next steps

If you'd like a datasheet, feasibility study or plant tour, contact us and we'll arrange the next steps.

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